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Chinsor Tech is committed to providing high-performance used semiconductor components that have undergone rigorous refurbishment, cleaning and precision testing for mature process machines to help fabs effectively manage the risk of machine shutdown. As a source manufacturing plant for semiconductor components, Chinsor Tech has independent research and development and re-processing capabilities, non-intermediate traders, and can directly provide competitive ex-factory prices, fast spot delivery and comprehensive original-level technical foundry guarantee.
Second-hand semiconductor components are mainly used in the refurbishment of film deposition equipment in mature integrated circuit production lines, thermal field mechanism upgrades of physical vapor deposition equipment, sealing maintenance of high vacuum reaction chambers, and replacement of wafer transfer machine loss parts.
using unique surface remelting and ultra-precision machining technology, the key installation position tolerance of used spare parts is restored to 0.01mm, eliminating particle pollution of production line caused by loose fit caused by mechanical wear.
The parts undergo strict 5-level ultrasonic cleaning and chemical decontamination procedures to completely remove metal ions and residual process gases attached to the surface, reducing the cross-contamination rate in wafer manufacturing by more than 98%.
each second-hand vacuum cavity component is tested for leakage rate by helium mass spectrometer leak detector to ensure that the leakage rate is controlled at a very low standard and to prevent wafer scrapping caused by process vacuum failure due to leakage.
full power load aging test is carried out on second-hand components containing heaters and sensor mechanisms to ensure that the insulation resistance value and temperature control accuracy meet the original factory performance standards under continuous operation at 1000 degrees Celsius.
all used parts that have passed the test are finally purged with nitrogen in the 100-level clean room, and sealed with double-layer anti-static vacuum film to prevent secondary pollution during transportation and storage.
under the premise of providing the same performance indicators as the original new products, the procurement cost is only 30% to 50% of the new components, effectively helping customers reduce the operating expenses and comprehensive maintenance costs of mature process production lines.
Leveraging its deep technological expertise in the manufacturing of precision semiconductor components, Chinsor Tech has redefined performance standards for used semiconductor parts. While most secondhand equipment dealers offer only cosmetic cleaning and basic model verification, Chinsor Tech performs in-depth mechanical reconditioning, flow‑path optimization, and surface‑material modification on worn or degraded core components such as chambers and heaters, bringing the performance of its remanufactured used parts—on critical metrics like corrosion resistance and thermal‑field uniformity—close to, or even up to, that of new parts. We leverage a comprehensive cleanroom cleaning line and an ultra-high vacuum testing platform to subject each spare part to quality traceability management as stringent as that of the original manufacturer. As an original‑source manufacturer, Chinsor Tech not only maintains substantial ready‑stock inventories to address urgent downtime needs, but also offers contract manufacturing for structural modifications of non‑standard used spare parts, tailored to the actual evolution of wafer fab production lines. In particular, for major overhauls of the 5000/5200 WXZ CHAMBER classic‑generation platform, as well as vacuum‑chamber structural repairs and component upgrades, we boast extensive hands‑on retrofit experience. We can ensure original‑equipment compatibility while delivering superior wear resistance and highly competitive factory‑direct pricing to customers worldwide.
mature production line machines are often unable to obtain new spare parts due to the suspension of technical support by the original factory. By providing highly reliable refurbished parts, we can effectively extend the operating life of old equipment by more than 5 years.
in view of the pain points that the sealing surface of bulk old parts in the market is oxidized and deformed, and the reaction chamber cannot be vacuumed after installation, we have implemented comprehensive precision polishing and helium mass spectrometry side leakage to ensure the success of one-time sealing on the machine.
In view of the risk of excessive metal impurities and large-area wafer contamination caused by the purchase of non-qualified second-hand spare parts, we have established strict chemical cleaning specifications to completely remove the residual heavy metals in the deep layers of the components.
Applicable to technical purchasing supervisors of integrated circuit factories who are mainly responsible for the utilization rate of mature process line equipment such as 6-inch or 8-inch, while facing strict operating cost control and the crisis of shutdown and supply of old spare parts. This group needs to purchase quality-certified second-hand spare parts from physical source factories with manufacturing and testing capabilities. When facing the damage of the sealing surface of the old Chamber Body and Dxz due to long-term plasma etching wear, seeking high-precision mechanical repair or one-to-one part replacement is an economical choice to ensure the rapid resumption of production lines.
third-party refurbishment enterprise technical experts who specialize in recycling, refurbishing and re-selling all types of mainstream semiconductor platforms. This part of the user in the system-level reconstruction of the old equipment, the need for a large number of good quality, dimensional tolerances fully compliant metal cavity parts and ceramic insulation parts as the basic replacement materials.
applicable to the technical team in the fab responsible for routine inspection and overhaul of vacuum pump system, gas distribution cabinet and peripheral transmission mechanism. Faced with extremely fast consumption of valve parts, sealing ring fixing seats and precision joints of transfer manipulators, they need second-hand assemblies with excellent quality and fast delivery to shorten the downtime of daily maintenance.
applicable to research teams engaged in domestic alternative research and development of key semiconductor components or material characteristic analysis. These organizations need to purchase second-hand physical objects with typical process usage traces, cooperate with the processing process data of the source manufacturer, conduct thermodynamic structure analysis and comparative experiments on plasma etching resistance behavior.
the product must be in a thousand or higher specifications of the dust-free room open double vacuum packaging. After unpacking, please compare the three-coordinate inspection report with the box to check whether there are minor scratches caused by transportation on the key sealing surface and threaded holes. For the key components of the gas path control, please confirm whether the interior is completely dust-free.
Before installation, use high-purity isopropyl alcohol to wipe the vacuum sealing surface slightly. If a dynamic or static seal is involved, apply a small amount of vacuum fluorogrease that meets the semiconductor process requirements, and then embed the original specification seal ring smoothly. If the fab is facing an emergency overhaul, you can contact us directly to confirm whether there are matching Gas Box Dxz in stock spare parts for installation and reset together with the consumable parts of the production line.
smoothly move the parts into the corresponding base of the reaction chamber, use a torque wrench conforming to the industry standard, and gradually apply the torque to the specified value in three times according to the diagonal principle, so as to avoid metal deformation or ceramic brittle fracture caused by excessive force on one side.
lock the cavity after assembly, and start the evacuation procedure to the process standard pressure. Then turn on the heating module, slowly raise the temperature to the rated temperature at a speed of 5 degrees Celsius per minute and keep it for 4 hours, and observe the fluctuation of vacuum degree to confirm zero outgassing under the temperature rise state.
certificate
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99.99%
Material purity
0.01mm
Mechanical tolerance
0.2 microns
Surface roughness