Semiconductor Wafer Dicing | 0020-27455

For high-density packaging and thin wafer processing, we provide micron-level precision semiconductor wafer dicing key components and tool components, significantly reducing cutting edge and improving wafer yield. As the source manufacturing plant of the self-built production line, Chinsor Tech eliminates the middleman link and can provide cost-effective bulk supply services and rapid delivery response for global fabs.

± 1 micron Cutting accuracy
less than 5 microns Edge chipping control
50 to 775 microns Applicable thickness
60000 rpm Spindle speed
15 to 100 microns Blade thickness
0.002mm Flange coaxiality
2 liters per minute Cooling water flow
Ra 0.1 microns Surface roughness
Semiconductor Wafer Dicing | 0020-27455

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Micron-level coaxiality control

The flange coaxiality can reach 0.002mm through high-precision numerical control grinding process, which reduces the high-frequency vibration during cutting by 65% and effectively prevents micro-cracks on the wafer edge.

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High-hardness wear-resistant coating

nano-scale diamond-like carbon-based coating is adopted to increase the wear-resistant life of the blade assembly by 40%, significantly prolonging the tool change cycle of continuous operation of high-strength semiconductor wafer dicing.

gear

Optimized flow channel cooling design

the internal fluid dynamic structure can make the cooling water evenly cover the cutting channel, reduce the heat affected zone of the dicing area by 50%, and completely eliminate the wafer delamination caused by thermal stress.

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Extreme edge collapse control capability

The precision knife holder assembly process strictly controls the edge size of the back and front sides of the wafer within 5 microns, which increases the bending strength of the chip by 25% and greatly improves the yield of the back-end package.

gear

High dynamic balance stability

under the high-speed operation of 60000 revolutions per minute, the dynamic balance level reaches G0.4, reducing the wear rate of equipment bearings by 30%, and ensuring that the dicing process track has no deviation.

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Multi-material compatibility applicability

suitable for high hardness brittle materials such as silicon wafers, silicon carbide and gallium nitride, the width of the dicing lane is narrowed to 20 microns, and the chip output rate of a single wafer is increased by nearly 8%.

Parameter ItemsSpecifications / Detailed Description
Product NameSpecialized dicing assembly for semiconductor wafers
Part NumberPN code: 0020-27455
Manufacturer identityspecialty semiconductor equipment parts manufacturer (Chinsor Tech)
Production plant typeCertified Blade Assy Factory – Source Processing Plant
Spindle matching speed10,000 – 60,000 RPM
Cutting positioning accuracy±0.001 mm
Front and back edge chipping control≤ 5 μm
Applicable wafer size6-inch / 8-inch / 12-inch
Applicable wafer materialsSilicon wafers, silicon carbide, gallium nitride, glass wafers
Coaxiality of key components≤ 0.002 mm
Cleanliness of working environmentClass 100 cleanroom compatible

In the semiconductor wafer dicing process, the traditional cutting components often cause micro-jitter due to poor dynamic balance, which destroys the chip edge structure. With its self-developed micron-level ultra-fine machining technology and strict dynamic balance detection system, Chinsor Tech has achieved ultra-high and stable operation of dicing components at extremely high speeds, helping fabs significantly reduce dicing losses. In addition, as a manufacturer of high-end semiconductor equipment parts, Chinsor Tech adopts high-purity corrosion-resistant alloy materials and special surface treatment technology, so that dicing-related parts can remain rust-free and deformation-free under long-term contact with deionized water and high-stress environment, and its comprehensive service life is improved by more than 35% compared with common alternatives in the industry.

Semiconductor Wafer Dicing | 0020-27455
solution

Ultra-thin wafer edge cracking and severe edge collapse

Chinsor Tech controls the edge size at the micron level through micron-level coaxiality and high-rigidity structural design, significantly reducing the fragmentation rate of ultra-thin wafers during the dicing process.

solution

Low cutting efficiency of hard and brittle materials and fast tool wear

Chinsor Tech introduces high-hardness carbon-based coatings and optimized flow channels to solve the problems of severe tool wear and local thermal damage when dicing third-generation semiconductors such as silicon carbide.

solution

Long lead time and high cost of imported parts

Chinsor Tech relies on the complete production line of domestic source factories to provide high-quality alternatives, shortening the delivery cycle by 60% and significantly reducing procurement costs.

Wafer fab back-end packaging sourcing supervisor

need to find high-quality, cost-effective dicing consumables and key components of equipment to reduce the total cost of production and ensure the supply chain security of wafer dicing processes.

semiconductor wafer dicing applicable groups

Packaging and testing foundry process engineer

dedicated to solving the problems of edge chipping, delamination and stress cracking in high-density packaging and thin chip cutting, and improving the yield and production efficiency of post-road scribing.

semiconductor wafer dicing applicable groups

Semiconductor equipment refurbishment and remanufacturing service providers

need to purchase high-matching, high-precision dicing machine knife seats and components, quickly restore the processing performance indicators of high-precision dicing equipment.

semiconductor wafer dicing applicable groups

The third-generation semiconductor chip research and development team

focuses on the development of dicing processes for high-hardness wafers such as silicon carbide and gallium nitride, requiring the support of customized dicing structures with high rigidity and wear resistance.

semiconductor wafer dicing applicable groups
011

Clean the contact surface between the mounting flange and the spindle with a high-purity dust-free cloth to ensure that no debris particles remain and prevent eccentric assembly.

022

Use a special torque wrench to tighten evenly according to the specified torque to avoid excessive tightening causing micro-deformation of the blade assembly.

033

adjust the angle and flow rate of deionized water nozzle to ensure that the spray point accurately covers the cutting area of the dicing lane and takes away heat in time.

044

after starting for the first time or replacing components, the low-speed test run and dynamic balance calibration shall be carried out first, and the operation shall be loaded after confirming that there is no abnormal vibration.

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6 1

Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Q1: What is the main cause of back side chipping during wafer dicing?
A1: Back edge chipping is usually caused by vibration caused by dynamic imbalance of the cutting assembly, blade wear and passivation, or uneven cooling water flow. The use of high-coaxiality scribe fittings and the optimization of the cooling flow channel can effectively solve this problem.
Q2: Is the dicing component suitable for third-generation semiconductor materials with high hardness such as silicon carbide?
A2: Fully applicable. The product adopts high rigid structure design and special wear-resistant coating, which can withstand high load stress in the cutting process of hard and brittle materials and maintain stable cutting accuracy.
Q3: How to extend the service life of the scribe holder and related parts?
A3: It is recommended to check the cleanliness of the assembly surface regularly, tighten the torque in strict accordance with the regulations, and keep the deionized water cooling system unblocked to avoid dry friction and local overheating.
Q4: How compatible is this component with mainstream brand dicing machine equipment?
A4: The product strictly follows the common standard interface design of the semiconductor industry. The geometric dimensions and mechanical tolerances are precisely mapped and can seamlessly match the mainstream dicing equipment.
Q5: Compared with traditional mechanical dicing parts, what is the improvement in precision of this product?
A5: The coaxiality of the components of the product is controlled at the micron level, and the extremely low radial runout can be maintained under the high-speed rotation of tens of thousands of revolutions per minute, thus ensuring the extremely high straightness of the cutting track.
Q6: How long does the lead time for purchase bulk orders generally take?
A6: As a source manufacturing plant, it has spot or quick response capability for standard specification products. Regular batch orders can complete production and quality inspection and arrange shipment in a short time.
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Semiconductor Wafer Dicing | 0020-27455

For high-density packaging and thin wafer processing, we provide micron-level precision semiconductor wafer dicing key components and tool components, significantly reducing cutting edge and improving wafer yield. As the source manufacturing plant of the self-built production line, Chinsor Tech eliminates the middleman link and can provide cost-effective bulk supply services and rapid delivery response for global fabs.

Semiconductor Wafer Dicing | 0020-27455

gear

The flange coaxiality can reach 0.002mm through high-precision numerical control grinding process, which reduces the high-frequency vibration during cutting by 65% and effectively prevents micro-cracks on the wafer edge.

gear

nano-scale diamond-like carbon-based coating is adopted to increase the wear-resistant life of the blade assembly by 40%, significantly prolonging the tool change cycle of continuous operation of high-strength semiconductor wafer dicing.

gear

the internal fluid dynamic structure can make the cooling water evenly cover the cutting channel, reduce the heat affected zone of the dicing area by 50%, and completely eliminate the wafer delamination caused by thermal stress.

gear

The precision knife holder assembly process strictly controls the edge size of the back and front sides of the wafer within 5 microns, which increases the bending strength of the chip by 25% and greatly improves the yield of the back-end package.

gear

under the high-speed operation of 60000 revolutions per minute, the dynamic balance level reaches G0.4, reducing the wear rate of equipment bearings by 30%, and ensuring that the dicing process track has no deviation.

gear

suitable for high hardness brittle materials such as silicon wafers, silicon carbide and gallium nitride, the width of the dicing lane is narrowed to 20 microns, and the chip output rate of a single wafer is increased by nearly 8%.

Parameter ItemsSpecifications / Detailed Description
Product NameSpecialized dicing assembly for semiconductor wafers
Part NumberPN code: 0020-27455
Manufacturer identityspecialty semiconductor equipment parts manufacturer (Chinsor Tech)
Production plant typeCertified Blade Assy Factory – Source Processing Plant
Spindle matching speed10,000 – 60,000 RPM
Cutting positioning accuracy±0.001 mm
Front and back edge chipping control≤ 5 μm
Applicable wafer size6-inch / 8-inch / 12-inch
Applicable wafer materialsSilicon wafers, silicon carbide, gallium nitride, glass wafers
Coaxiality of key components≤ 0.002 mm
Cleanliness of working environmentClass 100 cleanroom compatible

semiconductor wafer dicing comparison points

Semiconductor Wafer Dicing | 0020-27455
solution
Ultra-thin wafer edge cracking and severe edge collapse

Chinsor Tech controls the edge size at the micron level through micron-level coaxiality and high-rigidity structural design, significantly reducing the fragmentation rate of ultra-thin wafers during the dicing process.

solution
Low cutting efficiency of hard and brittle materials and fast tool wear

Chinsor Tech introduces high-hardness carbon-based coatings and optimized flow channels to solve the problems of severe tool wear and local thermal damage when dicing third-generation semiconductors such as silicon carbide.

solution
Long lead time and high cost of imported parts

Chinsor Tech relies on the complete production line of domestic source factories to provide high-quality alternatives, shortening the delivery cycle by 60% and significantly reducing procurement costs.

Wafer fab back-end packaging sourcing supervisor

need to find high-quality, cost-effective dicing consumables and key components of equipment to reduce the total cost of production and ensure the supply chain security of wafer dicing processes.

semiconductor wafer dicing applicable groups

Packaging and testing foundry process engineer

dedicated to solving the problems of edge chipping, delamination and stress cracking in high-density packaging and thin chip cutting, and improving the yield and production efficiency of post-road scribing.

semiconductor wafer dicing applicable groups

Semiconductor equipment refurbishment and remanufacturing service providers

need to purchase high-matching, high-precision dicing machine knife seats and components, quickly restore the processing performance indicators of high-precision dicing equipment.

semiconductor wafer dicing applicable groups

The third-generation semiconductor chip research and development team

focuses on the development of dicing processes for high-hardness wafers such as silicon carbide and gallium nitride, requiring the support of customized dicing structures with high rigidity and wear resistance.

semiconductor wafer dicing applicable groups
011

Clean the contact surface between the mounting flange and the spindle with a high-purity dust-free cloth to ensure that no debris particles remain and prevent eccentric assembly.

022

Use a special torque wrench to tighten evenly according to the specified torque to avoid excessive tightening causing micro-deformation of the blade assembly.

033

adjust the angle and flow rate of deionized water nozzle to ensure that the spray point accurately covers the cutting area of the dicing lane and takes away heat in time.

044

after starting for the first time or replacing components, the low-speed test run and dynamic balance calibration shall be carried out first, and the operation shall be loaded after confirming that there is no abnormal vibration.

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FAQ

FAQ

Q1: What is the main cause of back side chipping during wafer dicing?
A1: Back edge chipping is usually caused by vibration caused by dynamic imbalance of the cutting assembly, blade wear and passivation, or uneven cooling water flow. The use of high-coaxiality scribe fittings and the optimization of the cooling flow channel can effectively solve this problem.
Q2: Is the dicing component suitable for third-generation semiconductor materials with high hardness such as silicon carbide?
A2: Fully applicable. The product adopts high rigid structure design and special wear-resistant coating, which can withstand high load stress in the cutting process of hard and brittle materials and maintain stable cutting accuracy.
Q3: How to extend the service life of the scribe holder and related parts?
A3: It is recommended to check the cleanliness of the assembly surface regularly, tighten the torque in strict accordance with the regulations, and keep the deionized water cooling system unblocked to avoid dry friction and local overheating.
Q4: How compatible is this component with mainstream brand dicing machine equipment?
A4: The product strictly follows the common standard interface design of the semiconductor industry. The geometric dimensions and mechanical tolerances are precisely mapped and can seamlessly match the mainstream dicing equipment.
Q5: Compared with traditional mechanical dicing parts, what is the improvement in precision of this product?
A5: The coaxiality of the components of the product is controlled at the micron level, and the extremely low radial runout can be maintained under the high-speed rotation of tens of thousands of revolutions per minute, thus ensuring the extremely high straightness of the cutting track.
Q6: How long does the lead time for purchase bulk orders generally take?
A6: As a source manufacturing plant, it has spot or quick response capability for standard specification products. Regular batch orders can complete production and quality inspection and arrange shipment in a short time.
certificate