Precision Semiconductor Parts | 0021-02395

Chinsor Tech specializes in producing precision semiconductor components with tolerances as low as plus or minus 0.005mm, with high vacuum sealing and corrosion resistance. As a source manufacturing facility, we eliminate the middleman link and provide direct volume procurement services to provide you with highly competitive ex-factory prices and faster delivery response.

± 0.005mm Machining tolerance
Ra 0.1 microns Surface roughness
high purity aluminum alloy and anodized aluminum Applicable materials
less than 1 × 10 ^-9 mbar · L/s Vacuum leakage rate
100 clean room double vacuum packaging Clean packaging
25 to 35 microns Anodized thickness
more than 500 volts Anode withstand voltage
0021-02395 RE V. B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New PN Code
Precision Semiconductor Parts | 0021-02395

gear

Minor tolerance control of plus or minus 0.005mm:

With high-precision five-axis linkage CNC machining equipment and real-time online laser measurement system, product dimensional tolerances are strictly controlled within plus or minus 0.005mm. The high-precision fit can effectively reduce the assembly gap of the reaction chamber, improve the uniformity of the gas flow field, and shorten the equipment assembly and debugging time by 30%.

gear

Ra 0.1 micron super mirror surface treatment:

the surface of the parts is polished and special chemical treatment, and the surface roughness reaches Ra 0.1 micron. The ultra-smooth surface can significantly reduce particle adhesion and outgassing in the semiconductor process, and reduce the risk of wafer outgassing contamination by more than 60%.

gear

25 micron high voltage resistant anodic oxidation layer:

using high purity aluminum with dense anodic oxidation process, the coating thickness is stable at 25 to 35 microns, and the breakdown voltage is more than 500 volts. Even in a highly corrosive plasma environment, the anti-spalling life of the parts can be extended by 40%.

gear

Level 10-9 high vacuum seal guarantee:

the key seal and connection interface undergo strict three-dimensional CMM measurement and helium mass spectrum leak detection, and the vacuum leak rate is less than 1 × 10-9 mbar l/s, which fully meets the air tightness standards of high vacuum and ultra-high vacuum semiconductor process cavities and reduces the number of unplanned shutdowns.

gear

Ultrasonic cleaning and packaging of 100-level clean room:

before leaving the factory, the products are cleaned in 100-level clean environment by ultrasonic multi-level deionized water, and after drying, double-layer anti-static vacuum packaging is adopted. The product can be installed directly in the semiconductor production line without secondary cleaning, reducing procurement management costs.

gear

Precise replacement and fast delivery of secondary sources:

as high-quality secondary source components, fully compatible with the original equipment size and process standards, the delivery cycle is shortened by more than 50% compared with the original factory, greatly reducing the pressure on spare parts inventory and downtime waiting costs in semiconductor fabs.

Attribute ItemsTechnical specifications and parameters
Product CategoryPrecision Semiconductor Parts
PN code0021-02395 REV.B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New
Main application areasCVD thin film deposition chamber, PVD chamber parts, etching chamber components
Substrate materialHigh-purity aluminum alloy 6061-T6 / 6063
Dimensional machining tolerances±0.005 mm
Surface roughnessRa 0.1 – Ra 0.2 micrometers
Surface treatment processSemiconductor-grade hard anodizing, film thickness 25-35 micrometers
Vacuum leakage rate< 1 × 10^-9 millibars·liters/second
Cleaning StandardsSEMI standard deionized water multi-stage ultrasonic cleaning
Packaging specificationsClass 100 cleanroom double-layer anti-static vacuum packaging
Quality CertificationISO 9001 quality management system certification, full inspection dimensional factory report.

Chinsor Tech’s precision semiconductor parts show significant horizontal advantages in manufacturing process and material stability. Compared with ordinary third-party replacement parts in the market, Chinsor Tech selects and processes materials in strict accordance with semiconductor-grade industrial standards. It not only achieves extremely high accuracy of plus or minus 0.005mm in dimensional tolerance, but also endows the parts with extremely strong plasma etching resistance and low outgassing characteristics through its own high clean cleaning and dense anodic oxidation treatment. At the same time, Chinsor Tech has established a traceable quality control system for core components such as PVD chamber parts and etch chamber components that have been exposed to high corrosion and high temperature for a long time. From spectral analysis of raw materials to mass spectrometry leak detection of final inspection, it ensures that every 1 components delivered to customers can directly and seamlessly replace original accessories, helping buyers reduce the cost of operating spare parts by more than 30% while ensuring a high opening rate of equipment.

Precision Semiconductor Parts | 0021-02395
solution

Eliminate the hidden danger of vacuum chamber air leakage caused by excessive tolerance of non-original parts:

Common replacement parts are easy to cause lax sealing of the interface due to insufficient processing accuracy. Chinsor Tech precision semiconductor parts adopts full numerical control high precision machining to control the tolerance of the sealing surface within plus or minus 0.005mm, thus completely solving the problem of slight air leakage in the vacuum chamber.

solution

Eliminate wafer contamination caused by blackening and peeling of metal parts in highly corrosive environments:

In order to solve the problem of insufficient density of anodized layer on conventional parts, Chinsor Tech provides a highly uniform and dense oxide layer, which significantly enhances corrosion resistance, effectively prevents particle contamination caused by coating peeling, and improves wafer yield.

solution

Ease the downtime pressure caused by the long procurement cycle and supply uncertainty of the original factory:

Semiconductor fabs often face months-long lead times for original spare parts. Chinsor Tech, as the source manufacturing plant, maintains a normal material preparation and rapid response mechanism, shortens the delivery cycle to less than a few weeks, and ensures the stable operation of the production line.

Semiconductor fab procurement and supply chain managers:

For purchasing managers focused on reducing equipment maintenance costs and supply chain risk. The precision parts provided by Chinsor Tech combine the original quality with better prices, have a complete qualification system and fast delivery capabilities, and are a high-quality choice for building a stable and diversified supply chain.

precision semiconductor parts for people

Equipment Maintenance and Process Engineer of Wafer Manufacturing Plant:

For technicians responsible for equipment startup and process yield. PVD chamber parts and etch chamber components with high precision and ultra-low outgassing rate can accurately match the existing equipment cavity and shorten the debugging waiting time after equipment replacement.

precision semiconductor parts for people

Semiconductor used equipment refurbishment and transformation integrators:

For manufacturing companies focused on refurbishing and upgrading 8-inch and 12-inch equipment. Chinsor Tech can provide a full set of precision replacement parts and modification parts, including PN 0021-02395 RE V. B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New and other key structural parts, significantly reducing the renovation cost.

precision semiconductor parts for people

Research Institute and Semiconductor Micro-nano Processing Laboratory

For research teams engaged in advanced process development and new thin film deposition process experiments. Support the processing of structural parts with small batch customization and high tolerance requirements, help the scientific research team to quickly verify the experimental scheme and realize the iteration of equipment components.

precision semiconductor parts for people
011

The product has been packaged with high cleanliness before leaving the factory. Please disassemble the outer anti-static vacuum bag in the 100-level or 1000-level clean room environment, and carefully check the surface of the parts for bumps or scratches during transportation before installation.

022

Please check the product model and number before installation, such as 0021-02395 RE V. B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New. Make sure that the surface of the part and the base of the equipment cavity is clean and free of dust, align the locating pin holes and then put them in smoothly.

033

If bolt fixing is involved, please use a calibrated torque wrench and tighten it evenly in a diagonal alternating manner to avoid small deformation of high-precision aluminum ring or vacuum sealing surface caused by excessive force at a single point.

044

During the maintenance period of the reaction chamber, if high-temperature baking is required for gas extraction, please gradually raise the temperature according to the process specification. It is recommended to regularly check the status of the anodized layer on the surface of the component, and replace it in time if it is severely worn.

certificate

6 1

Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Can these precision semiconductor parts directly replace original parts?
Yes, the parts produced by Chinsor Tech are precisely machined in accordance with the original factory’s 3D data and material specifications, with dimensional tolerances of plus or minus 0.005mm. Direct seamless replacement can be realized without modifying the equipment structure.
Does the product support customization of special materials and finishes for PVD chamber parts?
Support. We can provide customized processing of high-purity aluminum, stainless steel, ceramics and quartz materials according to your specific process needs, and provide a variety of semiconductor-grade surface treatment services such as hard anodizing and electro-polishing.
How to ensure the service life of components in highly corrosive environments such as etch chamber components?
We use high-purity aluminum alloy substrate, with a proprietary dense hard anodizing process, so that the thickness and hardness of the oxide layer to meet the industry’s high standards, effectively resist plasma corrosion, significantly extend the service life of components.
What is the factory inspection and quality assurance process for products?
Each batch of parts have undergone three-coordinate measuring instrument size inspection, surface roughness test and helium mass spectrometry vacuum leak detection. Complete inspection report and material certificate are attached when leaving the factory to ensure that the quality meets the standard.
Can the cleaning and packaging standards of parts meet the requirements of fab direct online?
Yes. The products are cleaned with multi-stage ultrasonic deionized water in a 100-level clean room environment, and are sealed with double-layer anti-static vacuum bags. Customers can directly install and use them without secondary cleaning after unpacking.
How long does it usually take from placing an order to product delivery?
For standard regular spare parts, we keep inventory for fast delivery; for customized or bulk purchase orders, as the source factory, our production lead time is usually 2 to 4 weeks, which is much faster than the industry average.
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Precision Semiconductor Parts | 0021-02395

Chinsor Tech specializes in producing precision semiconductor components with tolerances as low as plus or minus 0.005mm, with high vacuum sealing and corrosion resistance. As a source manufacturing facility, we eliminate the middleman link and provide direct volume procurement services to provide you with highly competitive ex-factory prices and faster delivery response.

Precision Semiconductor Parts | 0021-02395

gear

With high-precision five-axis linkage CNC machining equipment and real-time online laser measurement system, product dimensional tolerances are strictly controlled within plus or minus 0.005mm. The high-precision fit can effectively reduce the assembly gap of the reaction chamber, improve the uniformity of the gas flow field, and shorten the equipment assembly and debugging time by 30%.

gear

the surface of the parts is polished and special chemical treatment, and the surface roughness reaches Ra 0.1 micron. The ultra-smooth surface can significantly reduce particle adhesion and outgassing in the semiconductor process, and reduce the risk of wafer outgassing contamination by more than 60%.

gear

using high purity aluminum with dense anodic oxidation process, the coating thickness is stable at 25 to 35 microns, and the breakdown voltage is more than 500 volts. Even in a highly corrosive plasma environment, the anti-spalling life of the parts can be extended by 40%.

gear

the key seal and connection interface undergo strict three-dimensional CMM measurement and helium mass spectrum leak detection, and the vacuum leak rate is less than 1 × 10-9 mbar l/s, which fully meets the air tightness standards of high vacuum and ultra-high vacuum semiconductor process cavities and reduces the number of unplanned shutdowns.

gear

before leaving the factory, the products are cleaned in 100-level clean environment by ultrasonic multi-level deionized water, and after drying, double-layer anti-static vacuum packaging is adopted. The product can be installed directly in the semiconductor production line without secondary cleaning, reducing procurement management costs.

gear

as high-quality secondary source components, fully compatible with the original equipment size and process standards, the delivery cycle is shortened by more than 50% compared with the original factory, greatly reducing the pressure on spare parts inventory and downtime waiting costs in semiconductor fabs.

Attribute ItemsTechnical specifications and parameters
Product CategoryPrecision Semiconductor Parts
PN code0021-02395 REV.B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New
Main application areasCVD thin film deposition chamber, PVD chamber parts, etching chamber components
Substrate materialHigh-purity aluminum alloy 6061-T6 / 6063
Dimensional machining tolerances±0.005 mm
Surface roughnessRa 0.1 – Ra 0.2 micrometers
Surface treatment processSemiconductor-grade hard anodizing, film thickness 25-35 micrometers
Vacuum leakage rate< 1 × 10^-9 millibars·liters/second
Cleaning StandardsSEMI standard deionized water multi-stage ultrasonic cleaning
Packaging specificationsClass 100 cleanroom double-layer anti-static vacuum packaging
Quality CertificationISO 9001 quality management system certification, full inspection dimensional factory report.

precision semiconductor parts comparison point

Precision Semiconductor Parts | 0021-02395
solution
Eliminate the hidden danger of vacuum chamber air leakage caused by excessive tolerance of non-original parts:

Common replacement parts are easy to cause lax sealing of the interface due to insufficient processing accuracy. Chinsor Tech precision semiconductor parts adopts full numerical control high precision machining to control the tolerance of the sealing surface within plus or minus 0.005mm, thus completely solving the problem of slight air leakage in the vacuum chamber.

solution
Eliminate wafer contamination caused by blackening and peeling of metal parts in highly corrosive environments:

In order to solve the problem of insufficient density of anodized layer on conventional parts, Chinsor Tech provides a highly uniform and dense oxide layer, which significantly enhances corrosion resistance, effectively prevents particle contamination caused by coating peeling, and improves wafer yield.

solution
Ease the downtime pressure caused by the long procurement cycle and supply uncertainty of the original factory:

Semiconductor fabs often face months-long lead times for original spare parts. Chinsor Tech, as the source manufacturing plant, maintains a normal material preparation and rapid response mechanism, shortens the delivery cycle to less than a few weeks, and ensures the stable operation of the production line.

Semiconductor fab procurement and supply chain managers:

For purchasing managers focused on reducing equipment maintenance costs and supply chain risk. The precision parts provided by Chinsor Tech combine the original quality with better prices, have a complete qualification system and fast delivery capabilities, and are a high-quality choice for building a stable and diversified supply chain.

precision semiconductor parts for people

Equipment Maintenance and Process Engineer of Wafer Manufacturing Plant:

For technicians responsible for equipment startup and process yield. PVD chamber parts and etch chamber components with high precision and ultra-low outgassing rate can accurately match the existing equipment cavity and shorten the debugging waiting time after equipment replacement.

precision semiconductor parts for people

Semiconductor used equipment refurbishment and transformation integrators:

For manufacturing companies focused on refurbishing and upgrading 8-inch and 12-inch equipment. Chinsor Tech can provide a full set of precision replacement parts and modification parts, including PN 0021-02395 RE V. B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New and other key structural parts, significantly reducing the renovation cost.

precision semiconductor parts for people

Research Institute and Semiconductor Micro-nano Processing Laboratory

For research teams engaged in advanced process development and new thin film deposition process experiments. Support the processing of structural parts with small batch customization and high tolerance requirements, help the scientific research team to quickly verify the experimental scheme and realize the iteration of equipment components.

precision semiconductor parts for people
011

The product has been packaged with high cleanliness before leaving the factory. Please disassemble the outer anti-static vacuum bag in the 100-level or 1000-level clean room environment, and carefully check the surface of the parts for bumps or scratches during transportation before installation.

022

Please check the product model and number before installation, such as 0021-02395 RE V. B INSERT RING,ALUMINUM DxZ SACVD 2nd Source New. Make sure that the surface of the part and the base of the equipment cavity is clean and free of dust, align the locating pin holes and then put them in smoothly.

033

If bolt fixing is involved, please use a calibrated torque wrench and tighten it evenly in a diagonal alternating manner to avoid small deformation of high-precision aluminum ring or vacuum sealing surface caused by excessive force at a single point.

044

During the maintenance period of the reaction chamber, if high-temperature baking is required for gas extraction, please gradually raise the temperature according to the process specification. It is recommended to regularly check the status of the anodized layer on the surface of the component, and replace it in time if it is severely worn.

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Submitting!
Success!
Submission failed! Please try again later!
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FAQ

FAQ

Can these precision semiconductor parts directly replace original parts?
Yes, the parts produced by Chinsor Tech are precisely machined in accordance with the original factory’s 3D data and material specifications, with dimensional tolerances of plus or minus 0.005mm. Direct seamless replacement can be realized without modifying the equipment structure.
Does the product support customization of special materials and finishes for PVD chamber parts?
Support. We can provide customized processing of high-purity aluminum, stainless steel, ceramics and quartz materials according to your specific process needs, and provide a variety of semiconductor-grade surface treatment services such as hard anodizing and electro-polishing.
How to ensure the service life of components in highly corrosive environments such as etch chamber components?
We use high-purity aluminum alloy substrate, with a proprietary dense hard anodizing process, so that the thickness and hardness of the oxide layer to meet the industry’s high standards, effectively resist plasma corrosion, significantly extend the service life of components.
What is the factory inspection and quality assurance process for products?
Each batch of parts have undergone three-coordinate measuring instrument size inspection, surface roughness test and helium mass spectrometry vacuum leak detection. Complete inspection report and material certificate are attached when leaving the factory to ensure that the quality meets the standard.
Can the cleaning and packaging standards of parts meet the requirements of fab direct online?
Yes. The products are cleaned with multi-stage ultrasonic deionized water in a 100-level clean room environment, and are sealed with double-layer anti-static vacuum bags. Customers can directly install and use them without secondary cleaning after unpacking.
How long does it usually take from placing an order to product delivery?
For standard regular spare parts, we keep inventory for fast delivery; for customized or bulk purchase orders, as the source factory, our production lead time is usually 2 to 4 weeks, which is much faster than the industry average.
certificate