Amat/Applied Materials P5000 Mxp | 0020-34445

Chinsor Tech focuses on providing high-precision AMAT P5000 MxP etching chamber core components for mature process fabs around the world. With excellent material purity and processing accuracy, it significantly improves chip yield and extends the mean time between failures of equipment. As an entity source manufacturer, Chinsor Tech has its own research and development base and mass production factory, eliminating the need for middlemen to earn the difference, and providing you with highly competitive factory direct sales prices and faster delivery cycles.

high-grade aluminum alloy Process cavity
high purity anodized Internal coating
eight inches Applicable wafer
minus seven torso of ten Ultimate vacuum
13.56 MHz RF frequency
quartz showerhead Gas distribution
fifteen to sixty degrees Celsius Temperature range
the negative ninth power of 1 Leakage rate
Amat/Applied Materials P5000 Mxp(images 1)
gear

High-purity materials reduce particle pollution

the internal key components adopt ultra-high-purity ceramic and quartz materials with 99.99% purity, which can maintain extremely high structural stability under long-term plasma bombardment, reduce the number of dust particles in the cavity by more than 85%, directly protect the wafer from impurity pollution and significantly improve the yield of wafer pattern transfer.

gear

High-precision dimensions ensure full compatibility

all processed parts are formed by five-axis precision CNC machine tools, and the tolerance of key fit dimensions is strictly controlled within plus or minus 0.01mm. This means that the product can replace original components 100% seamlessly, and engineers can quickly install it in situ without any secondary machining.

gear

Advanced anodizing enhances corrosion resistance

The metal surface of the cavity is treated with a special process of deep and high-density anodizing, and the protective layer formed is dense and uniform. In the face of highly corrosive high-density plasma cleaning gases such as fluorine-based or chlorine-based, the surface erosion rate slows down by nearly 1 times, thus effectively preventing wafer metal contamination caused by substrate metal exposure.

gear

Optimized thermal conduction design improves uniformity

The improved wafer heating and electrostatic chuck assembly uses an optimized internal heating wire layout and high thermal conductivity ceramic material to control the temperature unevenness of the eight-inch wafer surface within plus or minus 1 degrees Celsius. This helps to greatly improve the uniformity of the etch rate and eliminate over or under etching of the edge wafer due to temperature gradients.

gear

Improved sealing structure to extend the operating life

The sealing surface of the vacuum chamber is ultra-fine ground and polished, and the overall limit air leakage rate is stably maintained at a very low level with customized high-specification fluorine rubber sealing ring. Excellent static and dynamic sealing performance not only ensures the stability of high vacuum environment, but also extends the overall replacement cycle of parts by six months.

gear

RF matching optimizes stable plasma

The core conductive components and RF inputs are treated with surface silver plating or conductivity optimization, which significantly reduces impedance loss and heat accumulation during high-frequency current transmission. RF power transmission efficiency is improved 5%, effectively preventing plasma discharge flicker or abnormal extinction, and ensuring continuous and stable process.

Parameter nameStandard SpecificationsTesting standards and technical requirements
Adaptable base size200 millimeters (8 inches)Compatible with standard notch or positioning slot wafers
Cavity body material6061-T6 Premium Aerospace-Grade Aluminum AlloyIntegral vacuum forging and stress-relieving annealing process
Surface treatment processHard anodizing with special coatingThickness greater than 50 micrometers, high breakdown voltage
Etching uniformity indexLess than or equal to plus or minus three percentFor the dielectric etching test of silicon dioxide thin films
RF power handlingSupports up to 2000 wattsNo risk of thermal breakdown in continuous wave mode
Ultimate vacuum range1.0 × 10⁻⁷ Torr to 5.0 × 10⁻⁷ TorrCombined operation of standard molecular pump and dry pump system
Ceramic consumables purityAlumina content greater than 99.7%Extremely low alkali metal impurity content control
Gas Leakage Rate DetectionLess than 1.0 × 10⁻⁹ std.cc/secLeak detection was performed using a high-sensitivity helium mass spectrometer.

By upgrading the raw material formula and surface treatment coating, the components provided by Chinsor Tech have improved the anti-erosion ability of spare parts in strong corrosive plasma environment by 40% compared with ordinary third-party refurbished parts on the market. At the same time, relying on the strength of strong local production plants, Chinsor Tech has reduced the delivery cycle of the traditional supply chain to two to 3 weeks, greatly reducing the pressure on the fab’s spare parts inventory.

Amat/Applied Materials P5000 Mxp(images 2)
solution

Chinsor Tech upgrades shock-absorbing vacuum chamber

in view of the problems that the old etching machine often causes accelerated wear of the sealing surface of the vacuum valve and frequent air leakage of the cavity due to mechanical micro-vibration in mature process, we have successfully eliminated the displacement of the sealing surface caused by micro-vibration by improving the connection stiffness of the cavity and the geometric design of the sealing groove, and solved the persistent problem of vacuum fluctuation affecting process stability 1 the industry.

solution

Chinsor Tech high-temperature uniform heater

In view of the defect that the wafer edge temperature is too high during the high-power continuous etching process, which leads to inconsistent chip etching critical dimensions, we reconstructed the power density distribution of the internal heating element to solve the problem of low edge chip yield caused by uneven thermal field distribution in traditional heaters.

solution

Chinsor Tech Plasma Resistant Ceramic Ring

In view of the pain point that ordinary ceramic cover ring is easy to consume and produce a large number of tiny particles in the etching process, resulting in high wafer surface pollution, we fully adopt high-density Shi Ying and high-purity alumina materials to solve the problem of frequent shutdown for cavity PM maintenance and replacement of consumable parts, resulting in low production line growth rate.

Mature process wafer foundry equipment director

suitable for managers responsible for the smooth operation of six-inch or eight-inch wafer production line equipment. The product is a perfect replacement for discontinued or high-priced original wearing parts, helping it to significantly reduce annual equipment maintenance and operating costs while maintaining or even increasing the overall yield of production line chips.

Amat/Applied Materials P5000 Mxp for people

Semiconductor equipment refurbishment and transformation engineer

suitable for third-party independent service providers or technical teams specializing in refurbishment and upgrading of second-hand equipment. The highly compatible precision mechanical dimensions and control software and hardware interfaces enable them to quickly complete the assembly and process debugging of the cavity part when reconstructing the old complete machine system.

Amat/Applied Materials P5000 Mxp for people

Senior purchasing manager of semiconductor manufacturing plant

suitable for purchasing decision makers who are looking for high-quality and stable parts supply chain on a global scale. Chinsor Tech has a number of independent intellectual property rights, quality system certification and transparent factory direct sales channels, which can perfectly meet the strict audit requirements of its anti-risk supply chain and traceable quality management system.

Amat/Applied Materials P5000 Mxp for people

Technician of integrated circuit micro-nano processing research institute

suitable for technical personnel responsible for operating scientific research etching equipment in universities and national key microelectronics laboratories. The cavity spare parts with high reliability and long maintenance-free cycle can meet the high requirements of various multi-user and multi-material cross scientific research process tests on the vacuum environment and anti-pollution of the equipment.

Amat/Applied Materials P5000 Mxp for people
011

Before loading the new assembly into the etching chamber, the sealing surface must be thoroughly cleaned with high purity isopropyl alcohol. Make sure that there is no dust or fiber residue, then apply a small amount of high vacuum fluorine vacuum grease evenly and insert the sealing ring correctly to prevent air leakage from the cavity.

022

When placing the heating component or wafer tray into the cavity, a special centering gauge must be used for multi-point measurement. Ensure that the wafer placement position is completely coincident with the axis of the upper gas shower head, and the error is controlled within 0.05mm to ensure the uniformity of etching.

033

After the components are installed and the cavity is closed, do not directly pass the process gas. The vacuum pump system should be turned on first to pump the cavity to the ultimate vacuum, and the heating system should be turned on to bake at a high temperature of not less than four hours inside the cavity to completely discharge the water vapor and impurities adsorbed on the surface.

044

when the process is first powered on, the method of gradually increasing power shall be adopted. Inert gas is first introduced for low-power plasma ignition test, and after confirming that the reflected power of the radio frequency matching device is normal, it is gradually switched to the normal fluorine-based etching process gas to prevent thermal shock from damaging the ceramic parts.

certificate

6 1

Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Can your spare parts directly replace the original components?
Yes. All core components are strictly in accordance with the original equipment of the mechanical interface, electrical connection and thermodynamic parameters of one-to-one precision engineering design and manufacturing, tolerance to micron level, without changing any hardware can be directly replaced in situ.
How to ensure the service life of components under strong corrosive plasma?
We have selected high-purity raw materials, and carried out high-thickness, high-density hard anodic oxidation and special ceramic coating treatment on all metal surfaces exposed to plasma, so that it has excellent chemical inertness, and the service life is extended by more than 30% compared to ordinary spare parts.
What optimizations have been implemented in the product to control fine dust particles?
By improving the density of ceramic and quartz consumables, we reduced the microscopic pores of the material, and passed ultrasonic cleaning and 100-grade clean room vacuum packaging before leaving the factory, which effectively prevented the particles of the material from falling off during plasma bombardment, thus greatly reducing the particle level in the cavity.
Do I need to readjust the process parameters after replacing the heater or electrostatic chuck?
No. Since our products are completely consistent with the original specifications in terms of heat conduction characteristics, impedance matching and RF distribution, the wafer fab can operate stably by directly importing the process recipe of the original mature process after completing the hardware replacement.
How do you ensure the quality consistency of each batch of products during mass production?
The factory fully implements the quality management system, from the spectral analysis of raw materials in the factory, the sampling of three-coordinate dimensions in the process of numerical control processing, to the whole vacuum leak detection of helium mass spectrometry before leaving the factory, each component has a unique digital traceability code to ensure stable quality.
Can the factory provide support for the special retrofit needs of old equipment?
Yes. As a source factory with independent R & D and manufacturing capabilities, we not only provide standard replacement parts, but also provide customized engineering upgrade solutions including lower cavity structure improvement and sealing optimization according to the actual non-standard pain points encountered by the customer’s fab production line.
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Amat/Applied Materials P5000 Mxp | 0020-34445

Chinsor Tech focuses on providing high-precision AMAT P5000 MxP etching chamber core components for mature process fabs around the world. With excellent material purity and processing accuracy, it significantly improves chip yield and extends the mean time between failures of equipment. As an entity source manufacturer, Chinsor Tech has its own research and development base and mass production factory, eliminating the need for middlemen to earn the difference, and providing you with highly competitive factory direct sales prices and faster delivery cycles.

Amat/Applied Materials P5000 Mxp(images 7)

gear

the internal key components adopt ultra-high-purity ceramic and quartz materials with 99.99% purity, which can maintain extremely high structural stability under long-term plasma bombardment, reduce the number of dust particles in the cavity by more than 85%, directly protect the wafer from impurity pollution and significantly improve the yield of wafer pattern transfer.

gear

all processed parts are formed by five-axis precision CNC machine tools, and the tolerance of key fit dimensions is strictly controlled within plus or minus 0.01mm. This means that the product can replace original components 100% seamlessly, and engineers can quickly install it in situ without any secondary machining.

gear

The metal surface of the cavity is treated with a special process of deep and high-density anodizing, and the protective layer formed is dense and uniform. In the face of highly corrosive high-density plasma cleaning gases such as fluorine-based or chlorine-based, the surface erosion rate slows down by nearly 1 times, thus effectively preventing wafer metal contamination caused by substrate metal exposure.

gear

The improved wafer heating and electrostatic chuck assembly uses an optimized internal heating wire layout and high thermal conductivity ceramic material to control the temperature unevenness of the eight-inch wafer surface within plus or minus 1 degrees Celsius. This helps to greatly improve the uniformity of the etch rate and eliminate over or under etching of the edge wafer due to temperature gradients.

gear

The sealing surface of the vacuum chamber is ultra-fine ground and polished, and the overall limit air leakage rate is stably maintained at a very low level with customized high-specification fluorine rubber sealing ring. Excellent static and dynamic sealing performance not only ensures the stability of high vacuum environment, but also extends the overall replacement cycle of parts by six months.

gear

The core conductive components and RF inputs are treated with surface silver plating or conductivity optimization, which significantly reduces impedance loss and heat accumulation during high-frequency current transmission. RF power transmission efficiency is improved 5%, effectively preventing plasma discharge flicker or abnormal extinction, and ensuring continuous and stable process.

Parameter nameStandard SpecificationsTesting standards and technical requirements
Adaptable base size200 millimeters (8 inches)Compatible with standard notch or positioning slot wafers
Cavity body material6061-T6 Premium Aerospace-Grade Aluminum AlloyIntegral vacuum forging and stress-relieving annealing process
Surface treatment processHard anodizing with special coatingThickness greater than 50 micrometers, high breakdown voltage
Etching uniformity indexLess than or equal to plus or minus three percentFor the dielectric etching test of silicon dioxide thin films
RF power handlingSupports up to 2000 wattsNo risk of thermal breakdown in continuous wave mode
Ultimate vacuum range1.0 × 10⁻⁷ Torr to 5.0 × 10⁻⁷ TorrCombined operation of standard molecular pump and dry pump system
Ceramic consumables purityAlumina content greater than 99.7%Extremely low alkali metal impurity content control
Gas Leakage Rate DetectionLess than 1.0 × 10⁻⁹ std.cc/secLeak detection was performed using a high-sensitivity helium mass spectrometer.

Amat/Applied Materials P5000 Mxp Comparison Point

Amat/Applied Materials P5000 Mxp(images 8)
solution
Chinsor Tech upgrades shock-absorbing vacuum chamber

in view of the problems that the old etching machine often causes accelerated wear of the sealing surface of the vacuum valve and frequent air leakage of the cavity due to mechanical micro-vibration in mature process, we have successfully eliminated the displacement of the sealing surface caused by micro-vibration by improving the connection stiffness of the cavity and the geometric design of the sealing groove, and solved the persistent problem of vacuum fluctuation affecting process stability 1 the industry.

solution
Chinsor Tech high-temperature uniform heater

In view of the defect that the wafer edge temperature is too high during the high-power continuous etching process, which leads to inconsistent chip etching critical dimensions, we reconstructed the power density distribution of the internal heating element to solve the problem of low edge chip yield caused by uneven thermal field distribution in traditional heaters.

solution
Chinsor Tech Plasma Resistant Ceramic Ring

In view of the pain point that ordinary ceramic cover ring is easy to consume and produce a large number of tiny particles in the etching process, resulting in high wafer surface pollution, we fully adopt high-density Shi Ying and high-purity alumina materials to solve the problem of frequent shutdown for cavity PM maintenance and replacement of consumable parts, resulting in low production line growth rate.

Mature process wafer foundry equipment director

suitable for managers responsible for the smooth operation of six-inch or eight-inch wafer production line equipment. The product is a perfect replacement for discontinued or high-priced original wearing parts, helping it to significantly reduce annual equipment maintenance and operating costs while maintaining or even increasing the overall yield of production line chips.

Amat/Applied Materials P5000 Mxp for people

Semiconductor equipment refurbishment and transformation engineer

suitable for third-party independent service providers or technical teams specializing in refurbishment and upgrading of second-hand equipment. The highly compatible precision mechanical dimensions and control software and hardware interfaces enable them to quickly complete the assembly and process debugging of the cavity part when reconstructing the old complete machine system.

Amat/Applied Materials P5000 Mxp for people

Senior purchasing manager of semiconductor manufacturing plant

suitable for purchasing decision makers who are looking for high-quality and stable parts supply chain on a global scale. Chinsor Tech has a number of independent intellectual property rights, quality system certification and transparent factory direct sales channels, which can perfectly meet the strict audit requirements of its anti-risk supply chain and traceable quality management system.

Amat/Applied Materials P5000 Mxp for people

Technician of integrated circuit micro-nano processing research institute

suitable for technical personnel responsible for operating scientific research etching equipment in universities and national key microelectronics laboratories. The cavity spare parts with high reliability and long maintenance-free cycle can meet the high requirements of various multi-user and multi-material cross scientific research process tests on the vacuum environment and anti-pollution of the equipment.

Amat/Applied Materials P5000 Mxp for people
011

Before loading the new assembly into the etching chamber, the sealing surface must be thoroughly cleaned with high purity isopropyl alcohol. Make sure that there is no dust or fiber residue, then apply a small amount of high vacuum fluorine vacuum grease evenly and insert the sealing ring correctly to prevent air leakage from the cavity.

022

When placing the heating component or wafer tray into the cavity, a special centering gauge must be used for multi-point measurement. Ensure that the wafer placement position is completely coincident with the axis of the upper gas shower head, and the error is controlled within 0.05mm to ensure the uniformity of etching.

033

After the components are installed and the cavity is closed, do not directly pass the process gas. The vacuum pump system should be turned on first to pump the cavity to the ultimate vacuum, and the heating system should be turned on to bake at a high temperature of not less than four hours inside the cavity to completely discharge the water vapor and impurities adsorbed on the surface.

044

when the process is first powered on, the method of gradually increasing power shall be adopted. Inert gas is first introduced for low-power plasma ignition test, and after confirming that the reflected power of the radio frequency matching device is normal, it is gradually switched to the normal fluorine-based etching process gas to prevent thermal shock from damaging the ceramic parts.

Know Us and Contact Us

*
Submitting!
Success!
Submission failed! Please try again later!
Email format error!
Format error!
FAQ

FAQ

Can your spare parts directly replace the original components?
Yes. All core components are strictly in accordance with the original equipment of the mechanical interface, electrical connection and thermodynamic parameters of one-to-one precision engineering design and manufacturing, tolerance to micron level, without changing any hardware can be directly replaced in situ.
How to ensure the service life of components under strong corrosive plasma?
We have selected high-purity raw materials, and carried out high-thickness, high-density hard anodic oxidation and special ceramic coating treatment on all metal surfaces exposed to plasma, so that it has excellent chemical inertness, and the service life is extended by more than 30% compared to ordinary spare parts.
What optimizations have been implemented in the product to control fine dust particles?
By improving the density of ceramic and quartz consumables, we reduced the microscopic pores of the material, and passed ultrasonic cleaning and 100-grade clean room vacuum packaging before leaving the factory, which effectively prevented the particles of the material from falling off during plasma bombardment, thus greatly reducing the particle level in the cavity.
Do I need to readjust the process parameters after replacing the heater or electrostatic chuck?
No. Since our products are completely consistent with the original specifications in terms of heat conduction characteristics, impedance matching and RF distribution, the wafer fab can operate stably by directly importing the process recipe of the original mature process after completing the hardware replacement.
How do you ensure the quality consistency of each batch of products during mass production?
The factory fully implements the quality management system, from the spectral analysis of raw materials in the factory, the sampling of three-coordinate dimensions in the process of numerical control processing, to the whole vacuum leak detection of helium mass spectrometry before leaving the factory, each component has a unique digital traceability code to ensure stable quality.
Can the factory provide support for the special retrofit needs of old equipment?
Yes. As a source factory with independent R & D and manufacturing capabilities, we not only provide standard replacement parts, but also provide customized engineering upgrade solutions including lower cavity structure improvement and sealing optimization according to the actual non-standard pain points encountered by the customer’s fab production line.
certificate